Do you want to start a phenyl-making business with little money? Find here a detailed phenyl production guide with formula, machine, cost, and manufacturing process.
Generally, phenyl comes under the FMCG segment. Almost every household, business institution, medical institution, and educational institute use phenyl on a regular basis. So, the product has a wide market acceptance already.
Broadly, there are two different types of phenyl you can find in the market. These are black phenyl and white phenyl. Basically, white phenyl is more popular for household use as a floor cleaner. Because it comes with different soothing fragrances.
Any individual can start a small-scale manufacturing business on phenyl making with low startup capital investment. In addition to that, the unit doesn’t demand a large space for operation. So, if you have space in your home, you can start the production at home also.
Is Phenyl Making Manufacturing Business Profitable?
Phenyl has already a large market. And the demand is increasing too. Some of the major reasons are increasing population and hygiene awareness. Nowadays, almost every homeowner use phenyl for regular floor cleaning purpose.
Government authority uses phenyl to clean public areas like bus stops, railway stations, airports, hospitals, etc. Additionally, private medical organizations like hospitals, clinics, and nursing homes use phenyl on the regular basis. So, entering the market for a new phenyl brand is highly lucrative.
Here are 8 Steps to Start Phenyl Making Business
1. Understand the Local Market
Before starting any business, it is essential to know the local demand and buying trends. The same holds true for the phenyl business. Conduct market research, and learn more about the competition from other players, pricing, type of phenyl products, etc. This type of feedback will help you in planning your phenyl manufacturing business and exploit the gaps that exist in the market.
2. Craft Business Plan
Finally, when you decide to start phenyl making for profit, you need to craft a business plan. Determine first what specific type of phenyl you will produce. Additionally, calculate the unit establishment cost including machinery and raw materials. Also, calculate the working capital cost and expected ROI. Clearly mention your distribution and marketing strategy in the business plan.
3. Name Your Phenyl Business
It is extremely important to select a catchy name for your phenyl-making manufacturing company. An attractive name for your phenyl business will help in enhancing brand growth. You can check our guide to naming a business to learn more.
4. Check Licences & Permission
Simply, phenyl kills germs. So, starting a phenyl-making business demands a specific license and permission. And it definitely varies from state to state. Also, check if there are any special norms for starting the unit at home.
5. Cost of Phenyl Manufacturing Plant
Basically, the phenyl-making business includes both fixed capital and working capital investment. You need to procure machinery, raw materials, packaging items, etc. Additionally, you will need to pay staff salaries, utility bills, and other administrative expenses regularly. However, the exact amount highly depends on the business size and expected production output.
6. Establish the Unit
If you want to start the business from home is okay. Otherwise, you will need to have a specific covered area for establishing the unit. Basically, with a 500 Sq Ft covered space, you can establish a small unit. Ensure that electricity and an adequate source of water are available there. Additionally, check the nearby transport facility. It is better to craft a floor plan before installing the machinery.
7. Phenyl-Making Machine
Broadly, you can initiate the unit in two ways. Either on a semi-automatic basis or on a fully automatic basis. Generally, large-scale production demands a fully automatic production operation. If you are an absolute beginner in the industry, it is better to start a semi-automatic unit. Some of the major required machines are
- MS Tank
- Mixing Vessels
- Storage vessels
- Planetary Mixer
- Weighing Scale
- Liquid Filling Machine
8. Phenyl Making Formula
Actually, there is no static formula for phenyl making. Almost every reputed phenyl-making company has its own mixing formula. Additionally, the formula varies depending on the specific phenyl and fragrance you want to produce. You can follow the manufacturing process to get the basic phenyl-making formula. And try some addition and alteration to make your phenyl brand unique to stand out from the crowd.
- Rosin – 2.50 Kg
- Groundnut Oil – 2 Kg
- Caustic Soda – 250 gram
- Caustic Potash – 250 gram
- Distilled Water – 7.5 liter
- Low Creosote Oil – 15 Liter
- Carbolic Acid – 15 gram
- Soft Water – 2-4 Liter
9. Phenyl Making Raw Material
Again the specific raw material requirement depends on the specific type of phenyl you produce. However, here we put a list of some basic ingredients.
- Rosin, pale yellow to deep brown (black type is not suitable)
- Caustic soda
- Castor oil
- Light creosote oil containing 25 to 30% carbolic acid
10. Phenyl Making Manufacturing Process
First of all, take 100 grams of Rosin and 100 grams of Castor Oil in a container, and warm it gently. Similarly, in another container take 66 grams of NaOH (Caustic Soda) and dissolve it in 200 ml of distilled water.
Now caustic soda is trickled down into the warm mixture of Rosin and Linseed oil by stirring gently.
It would take 15-20 minutes. Now stand for 45 minutes and maintain the temperature of the solution at 80-90°C.
Then add with constant stirring, 300-gram creosote oil, and 20-gram Monochloro phenol into the warm mix of Rosin, Linseed Oil, and Caustic Soda. Now add the desired quantity of distilled water and warm the mixture by stirring up to 90-100°C for 15-20 minutes. Cool the mixture and it is ready for packing. Actually, you need different raw materials for different Grades of Phenyl.
The long-term success of a phenyl-making company highly depends on extensive advertising and an intensive distribution network. As it is an FMCG product, you need to advertise addressing homeowners and housewives. Additionally, you must concentrate on institutional selling.
Also, you can consider offering a special discount for bulk purchasing. For expanding the business, you can consider producing different fragrances or expanding the area. Literally, there are numerous ways you can explore for making your phenyl-making business a great success.
About the Author: 99businessideas.com led by Rupak Chakrabarty is committed to helping beginners, entrepreneurs, and small business owners in starting, managing, and growing their businesses.